Gateway to the Chateau D’Oiron…Final assembly

We recently blogged about the beautiful <<16th Century gates>> we’ve been working on for a private residence in Wiltshire. As promised, here’s the next instalment….

Clamping the gate

So having spent many weeks forging component parts for all aspects of the gates, it was time for final preparation and assembly. After all the components had been methodically adjusted to ensure a precise fit within the gate frame sections, the big moment had arrived…

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Clamped gate with tenon being forged

Having made all the intricate adjustments and ensuring that all the tenons fitted tightly, riveting of the outer frame could commence. To do this precisely and safely (bearing in mind each gate weighed approx. 450kg),  each gate was clamped in several places to ensure that there was no movement when the tenons were forged shut.

Once all the tenons and mechanical joints had been made good, each gate could be moved – no mean feat – requiring a block and tackle to lift each gate from the bench ahead of transportation…

 

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Tenon being heated prior to riveting

 

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Lifting 450+kg of gate

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Sweeping handrail for Watson, Bertram & Fell

Posting some pictures of a lovely curved handrail that we made for a farmhouse near Swainswick for Bath Architects Watson, Bertram & Fell and builders Donovan Construction.  A simple, elegant design made by James and Jason here in the Ironart workshops in Larkhall earlier in the year and fitted on site in several visits by Andy, Martin and Jason.

The bespoke timber for the handrail was supplied by Staffordshire based timber specialists Clive Durose. The finished stair rail has a really satisfying, intrinsic beauty, and the feedback we received from them put a big smile on our faces too… “We were very impressed with the quality of the metalwork, as was our fitter”

If you have a similar staircase project in mind and would like some advice, please give us a call because we’d love to help.

 

An unusual, contemporary balustrade in Bristol

This 17m run of balustrading in Bristol was designed to meet a specific brief – our clients wanted a  contemporary design but one which incorporated traditional metalworking techniques. The design they went for was a real departure from anything we’ve made before, and looks fantastic.

Jason Balchin, Dom West and the Ironart team tapered the square bar support posts to create a 5mm thick wrap detail. They also hot punched two holes in each stem for the 16mm balustrade rails to pass through. The round-section infill bars were also hot forged into conical tapers which were then wrapped around the horizontal bars at the top and the bottom of the railings.  The 42mm diameter handrail was a lovely solid round section. These pics show Jason at work forging the component parts for this unusual project. This contemporary balustrade was then galvanized to weather proof it before being painted here in our workshop spray booth by Dean.

If you like this style of railing/balustrade and would like to talk to us about commissioning a similar piece of work, please get in touch.

 

 

Decorative scrollwork handrails

Ironart’s Jason Balchin, Alan Patterson and Adrian Booth made these symmetrical handrails as part of a much bigger project incorporating double gates and railings for a lovely period house in Weston on the edge of Bath. The team reclaimed the original top strap from pre-existing handrails on the steps. These handrails incorporate decorative cast iron newel posts and were individually leaded in on site by Luke Hannaford. For more examples of bespoke gates and railings please visit the bespoke portfolio on our website.

More dates for our blacksmithing workshops…

Due to popular demand we’ve posted some new dates for Saturday blacksmithing taster days here at Ironart in the late summer and autumn of 2015. (We have completely sold out of spaces through the Spring and early summer). These one-day workshops are aimed at complete beginners, they are always on Saturday mornings 8am – 2pm here in Larkhall on the edge of Bath and cost £95 per person. They are tutored by our experienced blacksmiths Jason Balchin or Martin Smith who will guide you through the basics of forging and give you the chance to make some bits and pieces to take home with you. Our workshops are open to anyone aged 16+ and make a unique and memorable birthday or Christmas present gift.  We’ll give you all the protective equipment you’ll need, a steady flow of tea and coffee and soft drinks, and hot bacon sandwiches (veggie option available!) to keep you going.

Blacksmithing workshop dates are:

Saturday 8th August
Saturday 15th August
Saturday 19th September
Saturday 26th September
Saturday 17th October
Saturday 24th October
Saturday 14th November
Saturday 21st November
Saturday 5th December
Saturday 12th December

Contact us on 01225 311273 to book in. We limit each workshop to just four people and they do tend to sell out quickly. To receive alerts about future workshop dates as we publish them, please subscribe to our monthly email newsletter.

Ironart Forging workshops - Bath  Blacksmithing course - pieces Blacksmithing course - flower hook

Ironart Forging workshops – Bath

Wrought iron garden gate at Horton

We’ve been cataloguing images and came across some pics of a lovely single garden gate we made for a client in Horton north of Bath last year. This gate design was worked up from a sketch supplied by our client and frames the entrance to a beautiful mature garden. It features flowing scrollwork, spear finial and collaring and was made here in our workshops by Ironart’s Jason Balchin. If you are looking for a garden gate and need some inspiration, take a look at our portfolio of work and contact us on 01225 311273 to discuss, we’d love to help.

 

The Anemone Gate in Larkhall

This morning we celebrated the unveiling of the lovely Anemone gate with a round of coffee and croissants! This quirky and unique gate was commissioned by a creative local couple who wanted a striking piece for their period property located just around the corner from our workshops here in Larkhall, Bath.

Andy’s lovely anemone flower design was realised on the forge by Simon Bushell, Cecilie Robinson and Jason Balchin in the Ironart workshops, galvanized and then handpainted by Cecilie.  The gate has already caused a flurry of interest and positive comments from passers by. The garden is also an eye-catching design, even in it’s dormant winter state it’s easy to tell that a great deal of thought has gone into the layout and planting. The garden design is the handiwork of Louise Bastow who runs Alchemy Garden Design in Bath and Bristol. Louise’s work is lovely, here is a link to her website.

If you are looking for a unique garden gate or structure for your home and garden please get in touch with us here at Ironart – we really enjoy this type of commission! Our thanks to the Davies for their hospitality and enthusiasm, and for the opportunity to make this gate, we love it.

The making of the Anemone gate

We have nearly finished this really lovely and unique garden gate. The ‘Anemone gate’ was one of those exciting commissions which fires everyone’s enthusiasm for our work. Working to Andy’s unique design, with plenty of input from our clients, a team of blacksmiths set to work on the forge. Jason, Simon and Cecilie were all involved in it’s making.

The Anenome Gate by Ironart of Bath

The Anenome Gate by Ironart of Bath

This sequence of pictures show the team at work forging what is largely a traditionally-made gate. For those who have a technical level of interest, you might like to know…

  • The gate frame was made with forged tenons
  • The gate styles were upset and formed (4 inches of material disappeared during this process!)
  • The flowers were forged from 3mm sheet steel, they were constructed with ball and thread, drilled and tapped into the stem.
  • The long tapers were drawn out to form stems which were then upset at the bottom to give a natural flared look.
  • The neat collars were put on hot
  • The lettering for the property will be laser cut in stainless steel and fixed to the plate at the bottom of the gate.
  • The finish? Well… it will be galvanised and then hand painted!

We’ll blog some more pictures of this project as the gate nears completion.

Congratulations Jason Balchin AWCB

We are really chuffed to report that Ironart’s Jason Balchin has been awarded a Dipoloma of Merit by the Worshipful Company of Blacksmiths. Jason is a highly experienced and valuable member of the Ironart team and is highly deserving of this new and shiny feather in his cap.

Jason attended a ceremony in London on 16th October 2014 to receive his award from the Blacksmiths company. Heartfelt congratulations to you Jase, from everyone at Ironart.

Jason Balchin - Award Oct 2014 - web

Jason Balchin of Ironart of Bath. Photo credit Clare Green, Western Daily Press

Jason Balchin of Ironart of Bath. Photo credit Clare Green, Western Daily Press